DISA India today announced the launch of another “Made in India” Horizontal Flaskless Moulding Machine – The DISA MATCH 24/28. The product was displayed at India’s leading and only trade fair on foundry industry, IFEX 2014. Other pioneering showcases from DISA included the DISA CORE 20 FP, Automatic Mould Handling System (AMH) suitable for medium and large DISA MATCH machines and the Wheelabrator SATURN HD Wheel.
“We at DISA India are proud to have launched this exciting product launch at IFEX this year. With the launch of the First Fully Made-in-India Match 24/28 machine, we hope to trigger further innovation and growth in the Indian Foundry market. It is indeed a moment of pride for the DISA team that the Indian Operations is now introducing the latest technology locally.”, said Mr. Viraj Naidu, Managing Director, DISA India Ltd.
Products Snapshot:
DISA MATCH 24/28: The DISA MATCH moulding technology revolutionised the options available to foundries looking for efficient, high-quality production of castings in shorter runs with frequent pattern changes. The DISA MATCH now offers a choice between mould sizes of 20/24, 24/28“, 28/32” and 32/32”.A simplified and service-friendly design offers easy access to the moulding area. With key attributes as follows;
· High reliability: Rock-steady operation and consistency, resulting in dependable production and delivery of high-quality castings.
· Maximised earnings: Achieve lowest cost per casting and short payback time with high speed and yield, quick pattern change times, low maintenance requirements and the reuse of existing pattern plates are key !
· World-class service and support: DISA Global Services offer service and maintenance, operator training and foundry technology service agreements that will help to optimise productivity and performance.
DISA CORE 20 FP: The new DISA CORE 20 FP is designed for foundries wanting to increase their competitive edge with a flexible and fast production of high-quality cores. DISA CORE 20 FP is German innovation with Indian Manufacturing Costs. The benefits of the product include, flexible production suitable for multi-, vertical- or horizontal parted core boxes, fast production due to state-of-the-art control system and easy tooling change with DISA quick action clamping system, favourable installation conditions thanks to a compact design that requires no pit, freely accessible, easy to clean, special shooting system which requires minimal maintenance and much more. The need for Global Core Product in the Indian Markets has long been felt and DISA is now proud to bring this technology also through its Tumkur Plant in Bangalore.
Automatic Mould Handling System (AMH): This smooth and synchronized mould handling from the DISA MATCH moulding machine to final shakeout is essential in order to protect mould integrity throughout pouring, solidification and cooling. The hydraulically powered DISA Automatic Mould Handling system (AMH) transports moulds from the DISA MATCH machine through the pouring, solidification and cooling zones before moving them to the shakeout system. The DISA AMH system synchronises perfectly with the DISA MATCH to protect mould integrity and maximise moulding speed. The DISA AMH consists of a variable length pouring/cooling line including an automatic weight and jacket cleaning station.
SATURN HD Wheel: Founded on over 100 years of experience, the SATURN HD blast wheel for the Foundry & Forge industry will improve productivity whilst reducing cycle time. Designed utilising the latest technology to provide for ease of maintenance and high performance under the toughest conditions, the SATURN HD wheel is available in a wide range of sizes and power.
“We at DISA India are proud to have launched this exciting product launch at IFEX this year. With the launch of the First Fully Made-in-India Match 24/28 machine, we hope to trigger further innovation and growth in the Indian Foundry market. It is indeed a moment of pride for the DISA team that the Indian Operations is now introducing the latest technology locally.”, said Mr. Viraj Naidu, Managing Director, DISA India Ltd.
Products Snapshot:
DISA MATCH 24/28: The DISA MATCH moulding technology revolutionised the options available to foundries looking for efficient, high-quality production of castings in shorter runs with frequent pattern changes. The DISA MATCH now offers a choice between mould sizes of 20/24, 24/28“, 28/32” and 32/32”.A simplified and service-friendly design offers easy access to the moulding area. With key attributes as follows;
· High reliability: Rock-steady operation and consistency, resulting in dependable production and delivery of high-quality castings.
· Maximised earnings: Achieve lowest cost per casting and short payback time with high speed and yield, quick pattern change times, low maintenance requirements and the reuse of existing pattern plates are key !
· World-class service and support: DISA Global Services offer service and maintenance, operator training and foundry technology service agreements that will help to optimise productivity and performance.
DISA CORE 20 FP: The new DISA CORE 20 FP is designed for foundries wanting to increase their competitive edge with a flexible and fast production of high-quality cores. DISA CORE 20 FP is German innovation with Indian Manufacturing Costs. The benefits of the product include, flexible production suitable for multi-, vertical- or horizontal parted core boxes, fast production due to state-of-the-art control system and easy tooling change with DISA quick action clamping system, favourable installation conditions thanks to a compact design that requires no pit, freely accessible, easy to clean, special shooting system which requires minimal maintenance and much more. The need for Global Core Product in the Indian Markets has long been felt and DISA is now proud to bring this technology also through its Tumkur Plant in Bangalore.
Automatic Mould Handling System (AMH): This smooth and synchronized mould handling from the DISA MATCH moulding machine to final shakeout is essential in order to protect mould integrity throughout pouring, solidification and cooling. The hydraulically powered DISA Automatic Mould Handling system (AMH) transports moulds from the DISA MATCH machine through the pouring, solidification and cooling zones before moving them to the shakeout system. The DISA AMH system synchronises perfectly with the DISA MATCH to protect mould integrity and maximise moulding speed. The DISA AMH consists of a variable length pouring/cooling line including an automatic weight and jacket cleaning station.
SATURN HD Wheel: Founded on over 100 years of experience, the SATURN HD blast wheel for the Foundry & Forge industry will improve productivity whilst reducing cycle time. Designed utilising the latest technology to provide for ease of maintenance and high performance under the toughest conditions, the SATURN HD wheel is available in a wide range of sizes and power.